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2. Chassis
2.8. Roll Bar - Removable Unit
Removable Roll Bar
09 Feb
Removable Roll Bar text here.
Components Layout and Fully Welded
Initial Assembly
Components Layout and Fully Welded
Initial Assembly
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917 Sub Sections
1. Body Shell
1.1. Body Shell - From moulds taken from Pipers 917-10
1.2. Body Shell - Scanning & Surfacing
1.3. Body Shell - Surface Development
1.4. Body Shell - Moulds From Our Shell
1.5. Body Shell - 1st Assembly and Door Bucks
1.6. Body - Assembly to Painted Chassis
1.7. Body - Shell Painted
2. Chassis
2.1. Chassis - Design Process using CAD (Catia) System
2.2. Chassis - CAE Torsional and Front End Crash
2.3. Chassis - Jig Design using CAD (Catia) & Manufacture
2.4. Chassis - Tube Assembly in Jig & Welding
2.5. Chassis - 1st Rolling Assembly (Unpainted)
2.6. Chassis - 2nd Rolling Assembly (Painted)
2.7. Windscreen Chassis Hoop - CAD and Jig
2.8. Roll Bar - Removable Unit
3. Engine & Transmission
3.1. Engine Rebuild - John Hartland Motorsport
3.2. Engine and Gearbox Mounts
3.3. Engine & Transmission - 2nd Assembly
3.4. Engine (Rebuilt) & Transmission - Final Assembly
3.5. Drive Shafts - GKN Competition Units
4. Suspension & Steering
4.1. Steering Rack
4.2. Suspension - Front Mountings & Manufacturing Jigs
4.3. Suspension - Rear Mountings & Manufacturing Jigs
4.4. Suspension Uprights Design and Machining
4.5. COMING SOON - Suspension - Front Stub Designs, CAE, & Manufacture
4.6. Suspension - Rear Stub Designs, CAE, & Manufacture
4.7. Suspension - Wishbone Jig CAD and Manufacture
4.8. Suspension and Upright Assembly
4.9. COMING SOON - Suspension Dampers
4.10. Suspension Set-up, and the magic 2300mm wheelbase
5. Wheels & Tyres
5.1. Wheel - Measurements from an original Rim
5.2. Wheels CAD Designs, CAE, and Patterns
5.3. Wheel - First Magnesium Rim Casting
5.4. Wheels - Machining the first set
5.5. Wheels - First Completed Set
5.6. Tyres on Rims
5.7. Wheel Nuts - BBS
5.8. Wheels - Front 1st Assembly
5.9. Wheels - Rear 1st Assembly
6. Brakes
6.1. Brakes - CAD Model Development
6.2. Brakes - Fronts 1st Assembly
6.3. Brakes - Rear 1st Assembly
6.4. Handbrake Design, Package, and Fitting
7. Cockpit: Dash, Seats, Belts, Pedals etc.
7.1. Seat (Drivers) Buck, Development, and Fitting
7.2. Seat (Passenger) Design, Mould, Manufacture & Fitting
7.3. COMING SOON - Seat Belt Mountings and Assembly
7.4. Dashboard - Design, Moulds, Manufacture
7.5. Pedal Design, CAE, and manufacture
8. Oil and Fuel Systems
8.1. Oil Cooler Design and Manufacture
8.2. Oil Tank Design and Manufacture
8.3. Fuel Tank Design and Manufacture
9. Electrical
9.1. Electrical - Instrumentation
9.2. Electrical - Engine Injection System & Management
9.3. COMING SOON - Electrical - Harness Manufacture
10. Exhaust System
10.1. Exhaust System Design and Manufacture
11. Windscreen, Windows, Headlamp Covers
11.1. Windscreen Development and 1st Screens
11.2. COMING SOON - Windows - Door Window Design, Tooling, & Manufacture
11.3. Headlamp Covers - Design, Tooling, Manufacture
12. Doors & Rear Deck Fit
12.1. Door Hinges & Assembly and they open!
12.2. Engine Cover Hinge Design, Assembly, and it opens!
13. Build Specifications and Costs
14. COMING SOON - Engine Start-Up, Rolling Road, Airfield and Track Development Runs
15. Events & Exhibitions Past and Future
15.1. 2017 London Classic Car Show
15.2. 2018 Goodwood Festival of Speed Porsche 70th Anniversary Central Feature
15.3. 2018 Festival of Porsche
15.4. 2018 NEC Displayed on Pilkington Classic Stand
15.5. 2019 London Classic Car Show - Grand Avenue